Thermal spray coating equipment refers to machinery and tools used in the thermal spray coating process, which involves applying a protective or decorative coating to a surface by melting and propelling materials such as metals, ceramics, or polymers onto the substrate. This process is widely used in various industries to enhance the surface properties of materials, including improving wear resistance, corrosion protection, thermal insulation, and aesthetics.
According to the new market research report “Thermal Spray Coating Equipment- Global Market Share and Ranking, Overall Sales and Demand Forecast 2025-2031”, published by QYResearch, the global Thermal Spray Coating Equipment market size is projected to reach USD 0.42 billion by 2031, at a CAGR of 2.0% during the forecast period.
Figure. Global Thermal Spray Coating Equipment Market Size (US$ Million), 2020-2031
Source: QYResearch, “Thermal Spray Coating Equipment- Global Market Share and Ranking, Overall Sales and Demand Forecast 2025-2031”
Figure. Global Thermal Spray Coating Equipment Top 13 Players Ranking and Market Share (Ranking is based on the revenue of 2024, continually updated)
Source: QYResearch, “Thermal Spray Coating Equipment- Global Market Share and Ranking, Overall Sales and Demand Forecast 2025-2031”
According to QYResearch Top Players Research Center, the global key manufacturers of Thermal Spray Coating Equipment include Oerlikon Metco, Praxair Surface Technologies, Lincotek Equipment, GTV mbH, United Coatings Technologies (UCT), etc. In 2024, the global top five players had a share approximately 63.0% in terms of revenue.
Market Drivers for Thermal Spray Coating Equipment:
Surface Protection and Enhancement: Thermal spray coatings provide excellent protection against wear, corrosion, oxidation, and erosion, extending the lifespan and performance of components and equipment in industries such as aerospace, automotive, energy, and manufacturing.
Versatility in Coating Materials: Thermal spray technology supports a wide range of coating materials, including metals, ceramics, polymers, and composites, allowing for customization of coatings to meet specific performance requirements and application needs.
Cost-Effective Surface Solutions: Thermal spray coatings offer a cost-effective solution for enhancing surface properties compared to traditional methods such as plating or cladding, reducing the need for expensive materials and processes.
Enhanced Performance: Thermal spray coatings can improve the mechanical properties, thermal insulation, electrical conductivity, and surface finish of components, enabling them to withstand harsh operating conditions and meet stringent performance standards.
Industry Demand: Increasing demand for high-performance coatings in industries such as aerospace, automotive, oil and gas, power generation, and electronics is driving the adoption of thermal spray coating equipment for surface protection and enhancement applications.
Market Challenges for Thermal Spray Coating Equipment:
Process Control and Optimization: Achieving consistent coating quality, thickness, adhesion, and porosity control across large and complex surfaces requires precise process control, monitoring, and optimization, posing challenges in achieving uniform coating properties.
Material and Equipment Maintenance: Proper maintenance of thermal spray equipment, including guns, nozzles, feeders, and powder supply systems, is essential to ensure reliable operation, consistent coating quality, and prolong equipment lifespan.
Health and Safety Regulations: Handling and spraying of fine coating materials and gases in thermal spray processes pose health and safety risks to operators, requiring compliance with stringent regulations, proper ventilation, and personal protective equipment.
Environmental Concerns: Thermal spray processes may generate airborne particles, fumes, and waste materials that can impact air quality and environmental sustainability, necessitating proper waste management practices and emissions control measures.
Competitive Landscape: Competition from alternative surface coating technologies, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD), challenges the market position of thermal spray coating equipment, requiring continuous innovation and differentiation to remain competitive.
About The Authors
Chen – Senior Analyst
Email: chenglijun@qyresearch.com
Lijun Chen is a senior research analyst who has 8 years’ experience in semiconductor, materials, chemicals and mineral resource, etc..
About QYResearch
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